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 MOTOROLA
SEMICONDUCTOR TECHNICAL DATA
Order this document by MHPM7B15A60A/D
Hybrid Power Module
MHPM7B15A60A
Motorola Preferred Device
Integrated Power Stage for 1.0 hp Motor Drives
This module integrates a 3-phase input rectifier bridge, 3-phase output inverter and brake transistor/diode in a single convenient package. The output inverter utilizes advanced insulated gate bipolar transistors (IGBT) matched with free-wheeling diodes to give optimal dynamic performance. It has been configured for use as a three-phase motor drive module or for many other power switching applications. The top connector pins have been designed for easy interfacing to the user's control board. * Short Circuit Rated 10 s @ 25C * Pin-to-Baseplate Isolation exceeds 2500 Vac (rms) * Convenient Package Outline * UL Recognized and Designed to Meet VDE 15 AMP, 600 VOLT HYBRID POWER MODULE
* Access to Positive and Negative DC Bus
PLASTIC PACKAGE CASE 440-01, Style 1
MAXIMUM DEVICE RATINGS (TJ = 25C unless otherwise noted)
Rating INPUT RECTIFIER BRIDGE Repetitive Peak Reverse Voltage Average Output Rectified Current Peak Non-repetitive Surge Current -- (1/2 Cycle) (1) OUTPUT INVERTER IGBT Reverse Voltage Gate-Emitter Voltage Continuous IGBT Collector Current Peak IGBT Collector Current -- (PW = 1.0 ms) (2) Continuous Free-Wheeling Diode Current Peak Free-Wheeling Diode Current -- (PW = 1.0 ms) (2) IGBT Power Dissipation Free-Wheeling Diode Power Dissipation IGBT Junction Temperature Range Free-Wheeling Diode Junction Temperature Range (1) 1 cycle = 50 or 60 Hz (2) 1.0 ms = 1.0% duty cycle
Preferred devices are Motorola recommended choices for future use and best overall value.
Symbol
Value
Unit
VRRM IO IFSM
600 15 200
V A A
VCES VGES IC IC(pk) IF IF(pk) PD PD TJ TJ
600 20 15 30 15 30 55 30 - 40 to +125 - 40 to +125
V V A A A A W W C C
(c) Motorola, Inc. 1995
MOTOROLA
MHPM7B15A60A 1
MAXIMUM DEVICE RATINGS (continued) (TJ = 25C unless otherwise noted)
Rating BRAKE CIRCUIT IGBT Reverse Voltage Gate-Emitter Voltage Continuous IGBT Collector Current Peak IGBT Collector Current (PW = 1.0 ms) (2) IGBT Power Dissipation Diode Reverse Voltage Continuous Output Diode Current Peak Output Diode Current (PW = 1.0 ms) (2) TOTAL MODULE Isolation Voltage -- (47-63 Hz, 1.0 Minute Duration) Ambient Operating Temperature Range Operating Case Temperature Range Storage Temperature Range Mounting Torque VISO TA TC Tstg -- 2500 - 40 to + 85 - 40 to + 90 - 40 to +150 6.0 VAC C C C lb-in VCES VGES IC IC(pk) PD VRRM IF IF(pk) 600 20 15 30 55 600 15 30 V V A A W V A A Symbol Value Unit
ELECTRICAL CHARACTERISTICS (TJ = 25C unless otherwise noted)
Characteristic INPUT RECTIFIER BRIDGE Reverse Leakage Current (VRRM = 600 V) Forward Voltage (IF = 15 A) Thermal Resistance (Each Die) OUTPUT INVERTER Gate-Emitter Leakage Current (VCE = 0 V, VGE = 20 V) Collector-Emitter Leakage Current (VCE = 600 V, VGE = 0 V) TJ = 25C TJ = 125C Gate-Emitter Threshold Voltage (VCE = VGE, IC = 1.0 mA) Collector-Emitter Breakdown Voltage (IC = 10 mA, VGE = 0) Collector-Emitter Saturation Voltage (VGE = 15 V, IC = 15 A) Input Capacitance (VGE = 0 V, VCE = 10 V, f = 1.0 MHz) Input Gate Charge (VCE = 300 V, IC = 15 A, VGE = 15 V) Fall Time -- Inductive Load (VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 ) Turn-On Energy (VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 ) Turn-Off Energy (VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 ) Diode Forward Voltage (IF = 15 A, VGE = 0 V) Diode Reverse Recovery Time (IF = 15 A, V = 400 V, dI/dt = 50 A/s) Diode Stored Charge (IF = 15 A, V = 400 V, di/dt = 50 A/s) Thermal Resistance -- IGBT (Each Die) Thermal Resistance -- Free-Wheeling Diode (Each Die) (2) 1.0 ms = 1.0% duty cycle IGES ICES -- -- VGE(th) V(BR)CES VCE(SAT) Cies QT tfi -- E(on) E(off) VF trr -- Qrr RJC RJC -- -- -- 140 -- -- -- 200 900 1.9 3.7 ns nC C/W C/W -- -- -- 200 -- -- 1.5 350 1.0 1.0 2.0 ns mJ mJ V 4.0 600 -- -- -- -- -- 6.0 700 2.7 950 75 200 2.0 8.0 -- 3.5 -- -- -- -- 20 A A mA V V V pF nC IR VF RJC -- -- -- 10 1.05 -- 50 1.5 2.9 A V C/W Symbol Min Typ Max Unit
MHPM7B15A60A 2
MOTOROLA
ELECTRICAL CHARACTERISTICS (continued) (TJ = 25C unless otherwise noted)
Characteristic BRAKE CIRCUIT Gate-Emitter Leakage Current (VCE = 0 V, VGE = 20 V) Collector-Emitter Leakage Current (VCE = 600 V, VGE = 0 V) (1) TJ = 25C TJ = 125C Gate-Emitter Threshold Voltage (VCE = VGE, IC = 1.0 mA) Collector-Emitter Breakdown Voltage (IC = 10 mA, VGE = 0) Collector-Emitter Saturation Voltage (VGE = 15 V, IC = 15 A) (1) Input Capacitance (VGE = 0 V, VCE = 10 V, f = 1.0 MHz) Input Gate Charge (VCE = 300 V, IC = 15 A, VGE = 15 V) Fall Time -- Inductive Load (VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 ) Turn-On Energy (VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 ) Turn-Off Energy (VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 ) Diode Forward Voltage (IF = 15 A) Diode Reverse Leakage Current Thermal Resistance -- IGBT Thermal Resistance -- Diode (1) 1 cycle = 50 or 60 Hz. IGES ICES -- -- VGE(th) V(BR)CES VCE(SAT) Cies QT tfi -- E(on) -- E(off) -- VF IR RJC RJC -- -- -- -- -- 1.5 -- -- -- 1.0 2.0 50 1.9 3.7 mJ V A C/W C/W -- 1.0 mJ 200 350 ns 4.0 600 -- -- -- -- -- 6.0 700 2.7 950 75 200 2.0 8.0 -- 3.5 -- -- -- -- 20 A A mA V V V pF nC Symbol Min Typ Max Unit
MOTOROLA
MHPM7B15A60A 3
1 P1 P2
MHPM7B15A60A 4
7 Q1 Q3 Q5 9 G1 E1 8 10 12 U V W Q2 16 D2 G7 G2 G4 17 D4 G6 Q4 14 D6 Q6 20 19 18 G3 E3 G5 E5 D1 11 13 D3 D5 B 21 Q7 15 N1 25 6 NC NC = PIN NUMBER IDENTIFICATION NC NC 4 5 2 3 These pins are physical terminations but not connected internally. DEVICE INTEGRATION N2 3-Phase Input Rectifier Bridge Brake IGBT/ Diode 3-Phase Output IGBT/Diode Bridge
24
R
23
S
Figure 1. Integrated Power Stage Schematic
22
T
MOTOROLA
VGE 90%
IC RG
L
VCE
IC
VCE
90%
VCE 10% td(off) tf toff
10%
Figure 2. Inductive Switching Time Test Circuit and Timing Chart
Typical Characteristics
50 r(t), EFFECTIVE TRANSIENT THERMAL RESISTANCE (NORMALIZED) 125C 25C 1.0 D = 0.5
I F, FORWARD CURRENT (A)
40
0.2 P(pk) t1 RJC(t) = r(t)(RJC) t2 RJC = 3.2C/W D Curves apply for power pulse train shown read time at t1 TJ(pk)-TC = P(pk) RJC(t) 1.0 10 t, TIME (ms) 100 1000
30
0.1
20
10
SINGLE PULSE 0.1
0
0
0.2
0.4
0.6 1.0 1.4 0.8 1.2 VF, FORWARD VOLTAGE (V)
1.6
1.8
2.0
0.01 0.01
Figure 3. Input Bridge Forward Current versus Forward Voltage
Figure 4. Input Rectifier Bridge Thermal Response
MOTOROLA
MHPM7B15A60A 5
Typical Characteristics
50 25C I F, FORWARD CURRENT (A) 40 30 125C I C, COLLECTOR CURRENT (A) 40 50 20 V 15 V 12 V 10 V
30
20
20 8V 10 7V
10
0
0
1
2
3
4
5
0 0
VF, FORWARD VOLTAGE (V)
4 8 6 VCE, COLLECTOR-EMITTER VOLTAGE (V)
10
Figure 5. Output Inverter Diode Forward Currrent versus Forward Voltage
Figure 6. Output Inverter Collector-Current versus Collector-Emitter Voltage
VCE , COLLECTOR-EMITTER VOLTAGE (V)
5A 16
10 A
20 A
VCE, COLLECTOR-EMITTER VOLTAGE (V)
20
450 400 350 300 250 200 150 100 50 0 0 10 20 30 40 50 60 70 QG, GATE CHARGE (nC) 80 90 TJ = 25C IC = 15 A 100 V 200 V 300 V
18 16 V GE , GATE VOLTAGE (V) 14 12 10 8 6 4 2 0 100
12
8
4
0 0
4
12 8 16 VGE, GATE-EMITTER VOLTAGE (V)
20
Figure 7. Output Inverter Collector-Emitter Voltage versus Gate-Emitter Voltage
Figure 8. Gate-to-Emitter Voltage versus Gate Charge
1000
SWITCHING ENERGY ( J)
100
SWITCHING ENERGY ( J)
VCE = 300 V VGE = 15 V RG = 150
1000 VCE = 300 V VGE = 15 V IC = 15 A
100 25C
125C 10 25C
1
1
10 IC, COLLECTOR CURRENT (A)
100
10 10
100 RG, GATE RESISTANCE ()
1000
Figure 9. Inverter Switching Energy E(off) versus Collector Current IC
Figure 10. Inverter Switching Energy E(off) versus Gate Resistance RG
MHPM7B15A60A 6
MOTOROLA
Typical Characteristics
1000 VCE = 300 V VGE = 15 V RG = 150 TJ = 25C 100 1000 VCE = 300 V VGE = 15 V RG = 150 TJ = 125C
SWITCHING TIME (ns)
SWITCHING TIME (ns)
100
10 tf td t(off) 1 1 10 IC, COLLECTOR CURRENT (A) 100
10 tf @ 125 td @ 125 t(off) @ 125 1 1 10 IC, COLLECTOR CURRENT (A) 100
Figure 11. Inverter Switching Time tf, td, t(off) versus Collector Current IC
Figure 12. Inverter Switching Time tf, td, t(off) versus Collector Current IC
1000
1000 VCE = 300 V VGE = 15 V RG = 150 SWITCHING TIME (ns) 100
SWITCHING TIME (ns)
125C 25C
100
10
10 10
VCE = 300 V VGE = 15 V IC = 15 A TJ = 25C 100 RG, GATE RESISTANCE ()
tf td t(off) 1 1000 1 10 IC, COLLECTOR CURRENT (A) 100
Figure 13. Inverter Switching Time tf, td, t(off) versus Gate Resistance RG
Figure 14. Inverter Switching Time tr versus Collector Current IC
1000
SWITCHING TIME (ns)
CAPACITANCE (pF)
VCE = 300 V VGE = 15 V IC = 15 A TJ = 25C
10000 Cies 1000 Coes 100
100
10
10
Cres
1 10
100 RG, GATE RESISTANCE ()
1000
1
1
10 VCE (V)
100
1000
Figure 15. Inverter Switching Time tr versus Gate Resistance RG
Figure 16. Inverter Capacitance versus VCE
MOTOROLA
MHPM7B15A60A 7
Typical Characteristics
1.0 r(t), EFFECTIVE TRANSIENT THERMAL RESISTANCE (NORMALIZED) r(t), EFFECTIVE TRANSIENT THERMAL RESISTANCE (NORMALIZED) D = 0.5 1.0 D = 0.5
0.2 P(pk) t1 RJC(t) = r(t)(RJC) t2 RJC = 2.2C/W D Curves apply for power pulse train shown read time at t1 TJ(pk)-TC = P(pk) RJC(t) 1.0 10 t, TIME (ms) 100 1000
0.2 P(pk) t1 RJC(t) = r(t)(RJC) t2 RJC = 3.4C/W D Curves apply for power pulse train shown read time at t1 TJ(pk)-TC = P(pk) RJC(t) 1.0 10 t, TIME (ms) 100 1000
0.1
0.1
SINGLE PULSE 0.1
SINGLE PULSE 0.1
0.01 0.01
0.01 0.01
Figure 17. Ouput Inverter IGBT Thermal Response
Figure 18. Output Diode Thermal Response
40 I C , COLLECTOR CURRENT (A) 35 30 25 20 15 10 L = 200 H 5 VGE = 15 V RG = 150 0 0 100 200 300 400 500 600 VCE, COLLECTOR-EMITTER VOLTAGE (V)
700
800
Figure 19. Output Inverter Reverse Bias Safe Operating Area (RBSOA)
MHPM7B15A60A 8
MOTOROLA
PACKAGE DIMENSIONS
E
C
V K
AB AC AD
AE AF
3 PL
AA
9 PL
DETAIL Z A Q N W
2 PL 1
AH G
2 PL 17
2 PL
T
L M S R B
Y
4 PL
25
18
AG P U
X
4 PL
NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. LEAD LOCATION DIMENSIONS (ie: M, B. AA...) ARE TO THE CENTER OF THE LEAD. MILLIMETERS MIN MAX 97.54 98.55 52.45 53.47 14.60 15.88 0.43 0.84 10.80 12.06 0.94 1.35 1.60 2.21 8.58 9.19 0.30 0.71 18.80 20.57 19.30 20.32 38.99 40.26 9.78 11.05 82.55 83.57 4.01 4.62 26.42 27.43 12.06 12.95 4.32 5.33 86.36 87.38 14.22 15.24 7.62 8.13 6.55 7.16 2.49 3.10 2.24 2.84 7.32 7.92 4.78 5.38 8.58 9.19 6.05 6.65 4.78 5.38 69.34 70.36 --- 5.08 INCHES MIN MAX 3.840 3.880 2.065 2.105 0.575 0.625 0.017 0.033 0.425 0.475 0.037 0.053 0.063 0.087 0.338 0.362 0.012 0.028 0.74 0.81 0.760 0.800 1.535 1.585 0.385 0.435 3.250 3.290 0.158 0.182 1.040 1.080 0.475 0.515 0.170 0.210 3.400 3.440 0.560 0.600 0.300 0.320 0.258 0.282 0.098 0.122 0.088 0.112 0.288 0.312 0.188 0.212 0.338 0.362 0.238 0.262 0.188 0.212 2.730 2.770 --- 0.200
H
7 PL
J
25 PL
D F DETAIL Z
STYLE 1: PIN 1. 2. 3. 4. 5.
P1 T- T+ I+ I-
PIN 6. 7. 8. 9. 10.
N2 P2 K1 G1 K3
PIN 11. 12. 13. 14. 15.
G3 K5 G5 G6 G7
PIN 16. 17. 18. 19. 20.
G2 G4 W V U
PIN 21. 22. 23. 24. 25.
B T S R N1
DIM A B C D E F G H J K L M N P Q R S T U V W X Y AA AB AC AD AE AF AG AH
CASE 440-01 ISSUE O
MOTOROLA
MHPM7B15A60A 9
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. "Typical" parameters can and do vary in different applications. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer. How to reach us: USA/EUROPE: Motorola Literature Distribution; P.O. Box 20912; Phoenix, Arizona 85036. 1-800-441-2447 MFAX: RMFAX0@email.sps.mot.com -TOUCHTONE (602) 244-6609 INTERNET: http://Design-NET.com
JAPAN: Nippon Motorola Ltd.; Tatsumi-SPD-JLDC, Toshikatsu Otsuki, 6F Seibu-Butsuryu-Center, 3-14-2 Tatsumi Koto-Ku, Tokyo 135, Japan. 03-3521-8315 HONG KONG: Motorola Semiconductors H.K. Ltd.; 8B Tai Ping Industrial Park, 51 Ting Kok Road, Tai Po, N.T., Hong Kong. 852-26629298
MHPM7B15A60A 10
CODELINE TO BE PLACED HERE
*MHPM7B15A60A/D*
MHPM7B15A60A/D MOTOROLA


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